Materials
Production and Processing of Materials
Plasma can make powders for coatings or standalone components via different processes such as 3D printing, El-Form®, and more. One of our specialties is to provide custom solutions for our customers so that they can test specific alloys or multi-layered solutions for challenging requirements or situations. Using the PAS system, Plasma can create lots of 1 kg up to 100 kg of any custom material solution, including alloys. Our powders that make coatings or components are generally used for high-performance or high-temperature applications. Our facilities allow us to test these materials in-house which is beneficial for providing risk reduction and trades in early efforts of programs. This is an ideal situation for when programs are trying to identify and test new material solutions for next generation technologies. For testing applications, we provide microhardness, bond strength, arc-jet testing, super-sonic combustion flame testing, and more. Our in-house ability allows us to provide design for manufacturability (DFM) and estimated material allowables that can be used in simulation of the technology, as well as proving it out in actual test to help with the commercialization phase. If you need a specific type of material for 3D printing, your own processing, or for us to process into a finer powder, please do not hesitate to reach out as we can refine most materials with our processes in-house.
Plasma has its own coatings it has developed in-house for a variety of solutions, but mostly for TPS, TBC, Radiation, and other environmental barrier coatings. Some of these are things like variants of MoSi2, YSZ, Oxides, and other carbides or ceramics. Something that makes us unique is we apply both our own in-house materials as well as other sourced materials. We can also process the powders through PAS in order to make them better for processing or mixing them with other materials to make more custom solutions. Single element and alloys are available from essentially any element within the periodic table, pretty much if it melts, we can process the material; which also allows us to provide superior flow material with high packing densities in prototype or bulk quantities. We welcome inquires of all scales, prototype quantities all the way through to production scale.
Materials
Plasma Processes manufactures 3D-Powders for Additive Manufacturing applications and offers custom formulation and processing as a toll service. Lot sizes from bench scale through production are available.
Carbides
- Boron Carbide
- Chromium Carbide
- Diamond/Glassy Carbon
- Hafnium Carbide
- Silicon Carbide
- Tantalum Carbide
- Titanium Carbide
- Tungsten Carbide
- Zirconium Carbide
Metals
- Aluminum and Alloys
- Amorphous Alloys (Armocor)
- Boron
- Braze Alloys
- Carbon Steel
- Cobalt Alloys
- Copper
- FeCrAlY, NiCrAlY, NiCoCrAIY, CoNiCrAIY
- Hafnium
- Hastelloy®
- Haynes Alloys
- Incoloy®
- Inconel®
- Iridium
- Iron Aluminide
- Lithium Silicon
- Magnesium
- Magnesium Diboride
- Metal Matrix Composites
- Molybdenum
- Molybdenum / Rhenium
- Niobium and Alloys
- Nickel
- Nickel Aluminide
- Nickel Chrome
- Nickel Chrome Boran
- Platinum
- Rhenium
- Rhodium
- Ruthenium
- Silicon
- Silver
- Stainless Steel
- Stellite®
- Superalloys
- Ruthenium
- Tantalum
- Tantalum-10W
- Titanium
- Tin
- Tungsten
- Tungsten Nickel Iron
- Tungsten / Rhenium
- Vanadium
- Zinc
- Zirconium, Zircoloy
Refractory Group Metals
- Molybdenum
- Niobium
- Rhenium
- Ruthenium
- Tantalum
- Tungsten
Ceramics
- Aluminum Oxide (Alumina)
- Alumina-50%AIN
- Alumina-Titania
- Alumina-Silicon Nitride
- Aluminum Nitride
- Boron Carbide
- B4C
- Boron Nitride
- Ceramic Matrix Composites
- Chromium Oxide
- Cordierite
- Erbium Oxide
- Hafnium Boride
- Hafnium Nitride
- Hafnium Oxide (Hafnia)
- Lanthanum Hexaboride (LaB6)
- Lanthanum Zirconate
- Lutecium Aluminum Garnet (LuAG)
- Magnesiam Diboride
- Molybdenum Disilicide
- Mullite
- Pyrochlore Chemistries
- Silicon Carbide
- Silicon Oxide (Silica)
- Tantalum Carbide
- Tantalum Nitride
- Titanium Oxide (Titiania)
- Titanium Nitride
- Yttrium Oxide (Yttria)
- Zircon
- Zircon-AlN
- Zirconium Boride
- Zirconium Oxide (Zirconia)
- Yttria-stablized zirconia
Polymers
- Acrylics
- Fluoropolymers (PTFE, FEP, ETFE, PFA)
- Epoxy
- Nylon
- PEEK, PEK
- Polyethylene
- Polyimide
- UHMW Polyethylene
- Urethanes
- Primers, Epoxy, Mil-Spec
Specialty Coatings
- Columbium Silicide
- Diffused Silicide
- Niobium Silicide
- Niobium Alloy Silicide
- Tantalum Silicide
- Tungsten Silicide
- Intumescent Fireproofing
- Dry Film Lubricants
- FIRE-Xâ„¢
- R512E Equivalent
Oxides
- Aluminum Oxide (alumina)
- Cordierite
- Chromium Oxide (chromia)
- Erbium Oxide
- Hafnium Oxide (hafnia)
- Lanthanum Zirconate
- Lutecrium Aluminum Garnet (LuGA)
- Magnesium Oxide (magnesia)
- Mullite
- Pyrochlore Chemistries
- Silicon Oxide (silica)
- Spinels
- Tantalum PentoxideÂ
- Titanium Oxide (titania)
- Yttrium Oxide (yttria)
- Yttria-stablized Zirconium Oxide (YSZ-zirconia)
- Zircon
- Zirconium Oxide (zirconia)
Platinum Group Metals
- Gold
- Iridium
- Silver
- Rhodium
- Ruthenium
- Platinum
Ultra-High Temperature Ceramics (UHTC)
Melting Temperatures > 3000C
- Boron Carbide
- Boron Nitride
- Carbon
- Hafnium Diboride
- Hafnium Nitride
- Niobium Carbide
- Tantalum Diboride
- Tantalum Carbide
- Tantalum Nitride
- Titanium Carbide
- Thorium Dioxide
- Zirconium Carbide
- Zirconium Diboride
Coating and Shielding
Plasma has been applying our own or customer preferred Thermal Barrier Coatings (TBC/TPS), Environmental Barrier Coatings (EBC), Radiation, Ablative, Abrasion, Corrosion, Anti-Erosion, and other specialty coatings for 30+ years. We use our coatings to help our customers products go faster, further, and for longer under extreme conditions. Learn more about our coating and shielding products.
APPLICATIONS
What it’s used for
Plasma Processes offers innovative products and services for highly demanding markets and is dedicated to providing customers with advanced materials solutions and enabling capabilities. We drive technology with engineered products and coatings for emerging technologies through the implementation of unique materials and processes.
