IT and Security
We currently have DCSA approved systems and follow all appropriate requirements for DPAS, DFARS, and other government contracting requirements. We also are compliant to cybersecurity requirements and are able to handle sensitive information. Plasma has integrated an ERP system (with all supporting portals) which has passed government and customer audits. The implementation of this software will only improve efficiency internally as well as provide increased communications with our customers.
You can download our certifications here or feel free to contact us for more information.
Our Facilities and Equipment
Our Offices
4914 Moores Mill Road
Huntsville, Alabama 35811
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Phone: 256-851-7653

Fax: 256-859-4134
Plasma has both of its buildings and facilities located within Huntsville, Alabama and has >80,000ft2 of manufacturing and office space. Its facilities house over $40M of production and test equipment including: twenty molten salt electrodeposition (EL-Form®) process units, four air plasma and three vacuum plasma spray units, Laser-Powder Bed Fusion (L-PBF) additive manufacturing systems, furnaces, powder fabrication, EDM, CMM, and a complete metallurgical laboratory. Plasma has a clean room for assembly of propulsion units as well as testing capability in vacuum. We recently added more machining capabilities and have up to 9 EDM machines and added one 5-axis machine. We are fully equipped with equipment and a metallurgy laboratory for material testing as well as utilizing our certified VPS systems for arc-jet testing. We have multiple shift capabilities and have expansion plans for more equipment based upon demand and customer needs.
We currently have DCAA approved systems and follow all appropriate requirements for DPAS, FARS, and other government contracting requirements. We also are compliant to CMMC, NIST, and other cybersecurity requirements which allows us to handle secret, CUI, ITAR, and other information. Plasma is in the process of integrating an ERP system (with all supporting portals) called Global Shop Solutions (GSS). The implementation of this software will only improve efficiency internally as well as provide increased reporting for our customers. This ERP system will have multiple roll outs with most of them implemented in mid-calendar year 2024.
Our Processes and Capabilities
Plasma has both of its buildings and facilities located within Huntsville, Alabama and has >80,000ft2 of manufacturing and office space. Its facilities house over $40M of production and test equipment including: twenty molten salt electrodeposition (EL-Form®) process units, four air plasma and three vacuum plasma spray units, Laser-Powder Bed Fusion (L-PBF) additive manufacturing systems, furnaces, powder fabrication, EDM, CMM, and a complete metallurgical laboratory. Plasma has a clean room for assembly of propulsion units as well as testing capability in vacuum. We recently added more machining capabilities and have up to 9 EDM machines and added one 5-axis machine. We are fully equipped with equipment and a metallurgy laboratory for material testing as well as utilizing our certified VPS systems for arc-jet testing. We have multiple shift capabilities and have expansion plans for more equipment based upon demand and customer needs.
We currently have DCAA approved systems and follow all appropriate requirements for DPAS, FARS, and other government contracting requirements. We also are compliant to CMMC, NIST, and other cybersecurity requirements which allows us to handle secret, CUI, ITAR, and other information. Plasma is in the process of integrating an ERP system (with all supporting portals) called Global Shop Solutions (GSS). The implementation of this software will only improve efficiency internally as well as provide increased reporting for our customers. This ERP system will have multiple roll outs with most of them implemented in mid-calendar year 2024.
Plasma has both of its buildings and facilities located within Huntsville, Alabama and has >80,000ft2 of manufacturing and office space. Its facilities house over $40M of production and test equipment including: twenty molten salt electrodeposition (EL-Form®) process units, four air plasma and three vacuum plasma spray units, Laser-Powder Bed Fusion (L-PBF) additive manufacturing systems, furnaces, powder fabrication, EDM, CMM, and a complete metallurgical laboratory. Plasma has a clean room for assembly of propulsion units as well as testing capability in vacuum. We recently added more machining capabilities and have up to 9 EDM machines and added one 5-axis machine. We are fully equipped with equipment and a metallurgy laboratory for material testing as well as utilizing our certified VPS systems for arc-jet testing. We have multiple shift capabilities and have expansion plans for more equipment based upon demand and customer needs.
We currently have DCAA approved systems and follow all appropriate requirements for DPAS, FARS, and other government contracting requirements. We also are compliant to CMMC, NIST, and other cybersecurity requirements which allows us to handle secret, CUI, ITAR, and other information. Plasma is in the process of integrating an ERP system (with all supporting portals) called Global Shop Solutions (GSS). The implementation of this software will only improve efficiency internally as well as provide increased reporting for our customers. This ERP system will have multiple roll outs with most of them implemented in mid-calendar year 2024.
Our Quality
Our quality team is highly trained and advanced in both equipment and processes. We are certified to AS9100D with ISO 9001:2015 Standard along with many customer specific specifications and certifications. We are working on NADCAP certification as well. We have experience performing to government, commercial, DOD and scientific, R&D vs. production, and more types of quality requirements across our 30+ years of heritage. Lastly, we have full IT department focused on compliance to many standards and certifications that are government and commercially required for security and storing information both digitally and manually. See more about our quality details here.
Certifications
We currently have DCAA approved systems and follow all appropriate requirements for DPAS, FARS, and other government contracting requirements. We also are compliant to CMMC, NIST, and other cybersecurity requirements which allows us to handle secret, CUI, ITAR, and other information. Plasma is in the process of integrating an ERP system (with all supporting portals) called Global Shop Solutions (GSS). The implementation of this software will only improve efficiency internally as well as provide increased reporting for our customers. This ERP system will have multiple roll outs with most of them implemented in mid-calendar year 2024.
Our Quality Commitment
Our mission is to meet or exceed our customers’ expectations for quality. We believe excellence in quality and we start with a commitment to fully understand our customers’ requirements and needs prior to starting any contract or purchase order (PO). Our quality management system is currently certified to the AS9100D with ISO 9001:2015 standard. Plasma’s team follows extensive supply chain management, program management, and risk reduction initiatives on large R&D and production efforts.
Plasma provides nonconformances within customer/supplier portals or via our in-house process per the contract terms and conditions.
Test, Inspection, and Analysis
Plasma Processes utilizes the following equipment for the inspection and quality control of dimensional features, surface characteristics and other industry specific parameters.
Inspection
- Coordinate Measuring Machine
- Two optical comparators
- Stereomicroscopes
- Proof pressure and helium leak capabilities
- Dye penetrant inspection
- Emissivity measurement system (905nm in vacuum up to 1100ºC)
- Surface Profilometer
- NDE equipment, holiday detector, Vickers hardness tester
Analysis
- Scanning Electron Microscope with Energy Dispersive Spectrometer
- Inverted light microscope with digital camera
- Image Analysis Work Station
- Metallurgical sectioning saws, mounting presses, polishers and vacuum impregnation system
- Microhardness measurement system
In addition to the above items, Plasma offers material, mettalurgy, and arc-jet testing services and can also assist with planning other tests and inspection types not controlled in-house such as NDE/NDT, Ultrasonic, X-Ray, ASME and more.
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